Dow in Louisiana

What do disposable diapers, electronic components, football helmets and automotive parts have in common? They are all made from the basic and specialty chemicals produced by the Louisiana employees of The Dow Chemical Company.

Dow's operations in Louisiana began in 1956 with the purchase of four plantations in Iberville and West Baton Rouge parishes.

Today, Dow Louisiana is the largest petrochemical company in the state, providing jobs for more than 6,000 Dow and contract employees, and pumping over $1 billion into the state’s economy each year. At six locations, we manufacture more than 100 basic and specialty chemicals that are shipped worldwide.

These products serve as building blocks for hundreds of everyday products from plastics to soaps, detergents, food additives, cosmetics, shampoos and pharmaceuticals.

In each of our locations, Dow is a part of the surrounding community, providing jobs, economic stability, and striving to maintain and enhance the quality of life. Committed to the principles of sustainable development, Dow and its employees in Louisiana seek to balance economic, environmental and social responsibility as we invest in our communities and encourage them to invest in themselves.

Dow Impact

Contributing to Community Success in Louisiana

Locations

At six sites in Louisiana – Plaquemine, Grand Bayou, Hahnville, Sterlington, Greensburg, and Weeks Island – Dow manufactures more than 100 basic and specialty chemicals that are shipped worldwide.

  • Louisiana Operations near Plaquemine is one of the largest petrochemical facilities in Louisiana. Home to most of Dow’s global businesses, the 3000-acre integrated manufacturing site produces more than 50 different basic and specialty chemical products.
  • St. Charles Operations (SCO) is owned by Union Carbide Corporation, a subsidiary of The Dow Chemical Company. The complex consists of a 2,000-acre integrated site just upriver from Hahnville. Basic building-block and intermediate chemicals produced at SCO are used in thousands of everyday household, business and consumer products.
  • At Grand Bayou Operations near Napoleonville, Louisiana, Dow mines underground salt with water to produce a saturated brine solution used in manufacturing at Dow’s Louisiana Operations in Plaquemine.
  • Dow subsidiary Amerchol operates a 50-acre site with two production units in Greensburg, manufacturing a wide variety of ingredients for the personal care and topical pharmaceuticals industries. Amerchol products are used in skin and hair-care products, makeup and toiletries.
  • On Weeks Island a coastal island 95 miles southwest of New Orleans, the CVD manufacturing process is used to manufacture products with infrared wavelengths suitable for use in specialized windows, laser lenses and other optical elements.

Locations - Louisiana Operations

Dow came to Louisiana in 1956, drawn by the state’s abundant natural resources, excellent transportation network, deep water port, easy access to the Mississippi River, dedicated workforce and available land.

With the purchase of four plantations in Iberville and West Baton Rouge parishes, Dow established Louisiana Operations - its first site in the state.

Today, the 1,500-acre integrated manufacturing facility near Plaquemine and brine operations in Grand Bayou comprise one of Louisiana’s largest petrochemical facilities. With more than 3,000 employees and contract employees, Louisiana Operations is the largest employer in Iberville and West Baton Rouge parishes and plays an active role in the surrounding communities.

Home to most of Dow’s global businesses, Louisiana Operations has 23 production units manufacturing more than 50 different intermediate and specialty chemical products, such as chlorine and polyethylene, that are used to produce cosmetics, detergents, solvents, pharmaceuticals, adhesives, plastics for a variety of packaging, automotive parts, electronics components, and more.

With an industrial park design, Louisiana Operations has co-located companies within the site’s borders.  It offers convenient transportation options, including marine, rail, truck and pipeline.  In addition, Louisiana Operations has tremendous power and steam capacity along with the ability to treat its own waste.

Meet our Site Leader

Kevin Cadien

Kevin Cadien is the Site Director for Dow Chemical Louisiana Operations.

Kevin began his career at DuPont in 1997 in the Ethylene Copolymers business where he held various roles including assistance to operations engineer, Area Operations Manager, and Technology Superintendent at Sabine. He later served as plant manager for the DuPont Performance Elastomers operations at Beaumont Works, the site manager for the Houston Powder Coatings business headquarters & operations, and then plant manager for the Bayport Site within the Electronics and Communications business. . In 2013, he became the Global Supply Chain Leader for Ethylene Copolymers within the Packaging and Industrial Polymers (P&IP) business with responsibility for the end to end integrated supply chain. He subsequently held global leadership roles as the P&IP Business Engineering Manager and later Global Contract Manufacturing Manager for DuPont Performance Materials (DPM). Most recently, he served as the DPM Global Integration Lead for the DowDuPont merger coordinating operations as well as supporting supply chain activities. In March 2017, Kevin was assigned to Site Manager for Sabine River Works. In February 2018, he became the Site Director for The Dow Chemical Louisiana Operations Site. He has the overall responsibility and accountability for site personnel, community relations and achievement of business and corporate goals.

Kevin earned a Bachelor’s of Science degree in Chemical Engineering from The University of Texas at Austin.

Locations - St. Charles Operations

Dow’s St. Charles Operations (SCO) consists of a 2,000-acre petrochemical manufacturing complex in Hahnville, just upriver from New Orleans. SCO is owned by Union Carbide Corporation, a wholly-owned subsidiary of The Dow Chemical Company, and began operations in 1966.

We now have more than 1000 Dow employees and 1500 contractors at SCO. The site has been an OSHA Star Site for over 20 years with an exemplary safety record and an employee injury rate that is one of the lowest in the country.

With an industrial park design, SCO has companies co-located on site. It offers numerous transportation options and a new state-of-the-art truck staging area. Electricity and steam are generated on site. There is available capacity of both. The site has three water treatment plants.

Products made at SCO end up in thousands of household, business and consumer products that improve everyday life, including plastics, insecticides, films and fabrics, antifreeze, jet fuel, brake fluid, paints and adhesives, textiles, lubricants, pharmaceuticals, medical supplies, personal care products, toothpaste, shampoos, soaps, cleaning agents, detergents, fabric softeners, animal feed supplements and more.

Fast Facts on St. Charles Operations

Meet our Site Leader

Johnny Chavez Jr. is the St. Charles Operations Site Leader. He assumed the role in April 2014.

Chavez joined Dow in Freeport Texas in 1988 as a research engineer in the Polyurethanes Process R&D department. In 1990 he moved into manufacturing where he spent the next 12 years in a number of different roles and sites. In 2002 he was named Director of Engineering for the Gulf Coast Region and then in 2004 he took on the role of Director of Engineering for Europe, Middle East and Africa. He returned to Freeport, Texas in 2006 as the Global Business Manufacturing Director for Specialty Plastics. In 2010 he was named Global Business Manufacturing Director for the Epoxy Business. In April 2012, he became Responsible Care Leader and Associate Site Director for Texas Operations.

Chavez holds a bachelor’s degree and a master’s degree in chemical engineering from New Mexico State University, U.S.A. He is a registered professional engineer and a certified six sigma black belt.

Locations - Grand Bayou Operations

Grand Bayou is a part of Louisiana Operations, located approximately 30 miles from the integrated manufacturing site in Plaquemine. Grand Bayou sits on over 880 acres of property in Assumption Parish, and the site is home to some of the most beautiful wildlife in the area.

Site operations began in 1957. At Grand Bayou, Dow mines underground salt with water to produce a saturated brine solution used in the manufacture of chlorine. In addition, hydrocarbon feed stocks are stored in the underground caverns onsite. These feed stocks are utilized by hydrocarbon plants at both Louisiana and St. Charles Operations.

Locations - Weeks Island

Weeks Island Operations employs 82 full-time and contract workers at its location on Weeks Island in Iberia Parish. The site occupies what was once a Morton Chemical facility, and is positioned alongside one of Morton’s salt mines.

Weeks Island employees are proud of their commitments to environment, health, safety and quality. The site is certified to the nationally recognized ISO 9001 quality management system standard.

Morton Salt purchased Weeks Island and its mining and chemical companies in 1947. After closing the chemical businesses in the mid-1980’s, Morton renovated those facilities to house the operations of CVD, Incorporated, which had been acquired by Morton Thiokol in 1987. The site now operates as part of Dow’s Optical and Ceramic Technologies business segment, which is embedded in Dow Electronic Materials.

The chemical vapor deposition (CVD) production process is used in the manufacture of optical materials capable of transmitting infrared wavelengths, which are suitable for use in specialized windows, laser lenses and other optical elements. These materials display superior optical properties and include products CVD ZINC SULFIDE™, CVD ZINC SELENIDE™, CLEARTRAN™, and TUFTRAN™. The CVD process is also used to produce CVD SILICON CARBIDE™, which Dow fabricates into specialized parts with high-wear and high-chemical-resistance properties for semiconductor manufacturing equipment.

Although now considered an industrial complex, Weeks Island was once a thriving community of 1200 people with a post office, library, general store, doctor, and schools. While much has changed on Weeks Island, wildlife is still plentiful. The island is home to many Louisiana Black Bears, white-tailed deer, a variety of birds, and many woodland and swamp creatures such as rabbits, raccoons, skunks, foxes, opossums, beavers, weasels, armadillos, nutria, snakes, and alligators.

Interestingly, Weeks Island is not an” island” by definition - it is one of a string of salt domes that also includes Jefferson, Avery, Cote Blanche, and Belle Isle, collectively known as “The Five Islands.”

Locations - Amerchol Greensburg

Amerchol, a subsidiary of Union Carbide Corporation, operates a 50-acre site in St. Helena Parish, 45 miles northeast of Baton Rouge. The site began as a privately held chemical company and was acquired by Union Carbide Corporation in 1985.

Approximately 35 full-time employees and contractors operate two production units, manufacturing cationic polymers for the home and personal care markets. Amerchol products can be found in skin and hair-care products, detergents, makeup and toiletries.

Amerchol is one of the largest employers in St. Helena Parish with an annual payroll of $2 million. The site generates more than $300,000 in state and local taxes each year.

Through educational outreach to the local public schools and technical college, as well as employee and company contributions to United Way, the Greensburg site is an active participant and supporter of the local community.

 

Union Carbide Corporation

A Subsidiary of The Dow Chemical Corporation

13875 43 S.

Greensburg, LA, 70441

Telephone: 985-783-4411

Fax: 985-783-5432

Contributing to Community Success

As part of its global commitment to sustainability, Dow looks to invest in programs and organizations that will have a long-term impact and serve as a starting point for widespread community involvement and growth. The list of organizations, projects, programs, events and activities that Dow sponsors or is involved with in Louisiana is extensive, but most can be categorized into three areas of focus: economy & workforce development, science, mathematics, engineering and technology related education, and protection of the environment.

Dow’s innovative Community Success process allows strategic Dow communities to provide qualitative and quantitative inputs on their quality of life issues and what Dow’s appropriate role is – whether it’s directly addressing community needs or using its leadership position to influence other organizations. Through this process, Dow is able to better align the community’s needs with Dow’s intellectual and business knowledge-how to maximize the long-term benefit to the community.

 

CAP

Case for Change

Louisiana Operations implemented a new Community Advisory Panel (CAP) in the Summer of 2011. LAO operated under its original CAP charter since 1989 and based on extremely positive (>75%) familiarity and favorability ratings, we were given "permission" from our community to lead, stimulate, innovate and serve as a catalyst for change. Dow uses CAP meetings to meet with high level leaders in the community that have influence and can offer input to how Dow can proactively lead instead of being a "fast follower" and to exceed community expectations instead of just satisfying them. Focus is given to EH&S, Dow business strategy and LAO business/community affairs. The membership of this CAP is key business, community and political leaders from Iberville and West Baton Rouge Parishes.

Goals

  • Establish a "Dow-knowledgeable" panel of leaders from the surrounding community, external to LAO
  • Open and foster two-way communication with the panel
  • Identify where can Dow have the greatest impact and exercise the most focused leadership and responsibility

Membership

Membership is by invitation only and is restricted to the following individuals. A member of the executive staff of any CAP member may attend in place of an unavailable CAP member.

Invitation to membership is extended by letter from LAO Site Leader, Eduardo Do Val, to individuals holding the office, title, or role listed below. The letter of invitation provides an overview of the content of this guiding document and also includes a 1 year meeting schedule in order to obtain commitments from the onset.

  • Iberville Parish President — Mitchell Ourso
  • West Baton Rouge Parish President — Riley "Pee Wee" Berthelot, Jr.
  • Iberville Parish Council Chair — Matt Jewel
  • West Baton Rouge Parish Council Chair — Gary Spillman
  • Iberville Parish School Superintendent — Dr. Arthur Joffrion
  • West Baton Rouge Parish School Superintendent — Wes Watts
  • Iberville Parish School Board President — Polly Higdon
  • West Baton Rouge Parish School Board President — Jason Manola
  • Iberville Parish Chamber of Commerce Executive Director — Pam Boesch
  • West Baton Rouge Parish Chamber of Commerce Executive Director — Jamie Hanks
  • Iberville Office of Emergency Preparedness Director — Laurie Doiron
  • West Baton Rouge Office of Emergency Preparedness Director — Deano Moran
  • Dow LAO Site Leader — Kevin Cadien
  • Dow LAO Responsible Care Leader (RCL) — David Wilson
  • Dow LAO Public Affairs Manager — Abby Cook Barden

Meeting Frequency

The LAO CAP meets on a quarterly basis at the Louisiana Operations Site. Meetings are held within the 2 week period after Dow reports quarterly earnings. This allows site leadership to present an accurate snap shot of the Company and LAO's performance, based on metrics tracked by the company on a quarterly basis.

Tentative meeting dates for 2019 are:

  • March 13, 2019
  • June 5, 2019
  • September 18, 2019
  • December 4, 2019

Sample Meeting Agenda:

Meeting time: 1.5 Hours

00:00 — 00:10 Welcome/Introductions 00:10 — 00:20 Update — Dow business (quarterly earnings, strategy update, etc.) 00:20 — 00:35 Update — LAO business (operating rates, turnarounds, projects) 00:35 — 00:45 Update — LAO EH&S metrics (Injuries, LOPCs, Safety Emphasis) 00:45 — 00:55 Update — LAO Community Success/Government Affairs 00:55 — 01:20 Round Table — Where can and should Dow lead? 01:20 — 01:30 Wrap Up

Meeting Summary

CAP Summary - 06/12/2019

CAP Summary - 03/19/2019

CAP Summary - 11/08/2018

CAP Summary - 05/17/2018

CAP Summary - 03/07/2018

CAP Summary - 12/13/2017

CAP Summary - 09/13/2017

CAP Summary - 06/16/2017

CAP Summary - 02/22/2017

CAP Summary - 12/07/2016

CAP Summary - 10/18/2016

CAP Summary - 05/12/2016

CAP Summary - 02/11/2016

CAP Summary - 11/12/2015

CAP Summary - 08/13/2015

CAP Summary - 06/03/2015

CAP Summary - 02/12/2015

CAP Summary - 12/02/2014

CAP Summary - 08/14/2014

CAP Summary - 06/11/2014

CAP Summary - 02/13/2014

CAP Summary - 11/14/2013

CAP Summary - 09/17/2013

CAP Summary - 05/09/2013

CAP Summary - 02/14/2013

CAP Summary - 11/08/2012

CAP Summary - 08/08/2012

CAP Summary - 06/19/2012

Safety

Protecting the Community

Safety is always Dow's top priority. We are deeply committed to the security and safety of our sites, products, our employees and our communities.

We also know that our communities give us our license to operate – and we will not compromise on our commitment to working with industry and governments wherever we operate to help address Community Safety & Security.

Committed to Sustainability

Dow is committed to using resources more efficiently, providing value to our customers and stakeholders, delivering solutions for customer needs and enhancing the quality of life of current and future generations.

The Dow Chemical Company has set ambitious 2025 Sustainability Goals. We will lead in developing a societal blueprint that integrates public policy solutions, science and technology, and value chain innovation to facilitate the transition to a sustainable planet and society.

Fight the Flood

Beginning on Thursday, August 11th communities in South Louisiana prepared for what seemed to be a normal summer storm only to soon find out it was something very different. Rainfall began Thursday and continued for two full days. This unprecedented “no-name storm” left the southern Louisiana communities devastated. Many areas received more than two feet of rain over a 48-hour period.

Although this storm left an immediate impact on the community and the lives of many Dow employees, it gave us the opportunity to see the true spirit of Dow. Many employee’s answered the call for help by rescuing trapped citizens, volunteering at shelters and donation centers, helping with beginning stages of restoration, and a host of other flood recovery activities.

166 Dow employees were directly impacted by the catastrophic flooding. The water may have receded but the devastation remains. Impacted employees are now left to assess the damage and attempt to start completely over. In true Team Dow spirit our employees jumped into action to help their fellow colleagues without question. It has been clear that the support from Team Dow has helped many of these employees in such a trying time.

As restoration continues employees from Dow sites across Louisiana continue to volunteer side by side in assisting our region in recovery efforts. Stage two of recovery has begun and our employees still need more help. Through Employees 1st, an affiliate of the Baton Rouge Area Foundation, Dow has established a relief fund for Dow colleagues to make charitable contributions that will go directly to Dow employees in Louisiana who have been impacted with unexpected difficulties that require financial assistance. Your donations are greatly appreciated and will make a difference in a co-workers life, especially during a time of need. If you feel called to give, please consider donating to The Dow in Louisiana Employee Assistance Fund.

Flare

What do we mean when we say "flares"?
Flares are safety devices that are used at many petrochemical facilities to effectively burn industrial gases that cannot be returned to the process. Burning converts the gases into two common substances: carbon dioxide and water vapor.

The flare is an essential safety device that is designed:

  • To protect our community and employees from exposure to pollutants
  • To protect equipment from catastrophic failure (pressure relief)
  • With safety front of mind: Flares are big enough to handle the largest release

What do you see when you notice a flare? At Dow, we aim to minimize the impact to the community when we operate our safety devices. If you are near the plant during flaring activity, you may notice:

  • Light – Besides the flame itself, you will notice an orange glow surrounding the flame as well.
  • Smoke – Only when necessary, smoke may be visible from the flare. This occurs at instances when there is a loss of steam to the tip of the flare due to a power interruption.
  • Noise – The gases are mixed with steam and air at high volumes and velocities which cause an audible rumbling sound.

What's going on when you see a burning flare?
The flares are a permitted air pollution control device used as an outlet to burn excess gas during normal operations, maintenance activities, and partial or complete production unit startup and shutdown. In these scenarios, equipment and piping can become over-pressured. Then, the excess gas is released through pressure relief valves and sent to the flare stack through piping. The burning of the flare ensures the continued safe operations of the plant under all conditions.

Dow Product Made in Louisiana

Plastics produced at St. Charles Operations and Louisiana Operations are sent to other manufacturers who make them into computer components such as keyboards and monitors, football helmets, adhesives, strengtheners for tires, athletic shoes, pipes, wire and cable. . . and the list goes on and on.

UCARE Polymers™ made at our Amerchol facility in Greensburg, Louisiana, are used as specialty ingredients that go into body washes, gels, anti-bacterial soaps, creams and lotions that reduce irritation, protect the skin’s natural barrier, prevent loss of moisture and restore damaged skin to good health.

On Week’s Island, Dow manufacturse products with infrared wavelengths suitable for use in specialized windows, laser lenses and other optical elements.

At St. Charles Operations, glycol ethers are used in leather and textile dyes, while some of the site’s industrial chemicals are found in paints and coatings. Polyolefins and elastomers made in St. Charles Parish help keep your leftovers fresh when they are used in resins and films for food wraps.

At Louisiana Operations, caustic soda is a key ingredient in products from soaps and bleach to aluminum foil. The site’s methyl cellulose is used in cosmetics, shampoos and detergents. Diapers get a boost from polyethylene made in Plaquemine, and chlorine is found in many health-related products, including cleaners, bleach, water purification and even medicines.

Polyethylene made at Louisiana Operations and at St. Charles Operations can be found in countless products around the house, including milk carton coatings, trash bags, grocery sacks, margarine tubs and film canisters, as well as weather stripping for your home. Dow methyl cellulose is used as a thickening agent in milkshakes and salad dressings.

When you’re on the move

Dow products made in Louisiana enable manufacturers to make cars lighter, stronger, more stylish, and more energy-efficient. Our chemicals are used to make brake fluid, antifreeze, and other fuel additives, as well as specialized plastics and resins used as components in automobiles, trucks and sport utility vehicles.

Our manufacturing facility in Sterlington, Louisiana, produces nitroparaffins - an additive to nitro fuel used by professional drag race cars - and nitro alcohols that enable tire cord adhesion.

Chlorinated polyethylene produced at Louisiana Operations in Plaquemine goes into automotive hoses, tubes and wires – critical components that ensure automobile performance.

The next time you pass a new traffic signal or look at a digital display alarm clock, know that peroxymeric chemicals produced at St. Charles Operations are used in making LEDs (Light Emitting Diodes), those ‘little dots’ that replaced the old bulbs.

Learn more about the innovative products of The Dow Chemical Company

®™* Trademark of The Dow Chemical Company ("Dow") or an affiliated company of Dow

News and Information

Media Contacts

Dow’s Louisiana Operations
Stacey Chiasson
Dow Public Affairs
225-353-4374

Dow Hotline – Plaquemine, LA : 225-353-2369

Dow Hotline – Hahnville, LA : 985-783-3423

DOW Impact Magazine

Creating Community Success in Louisiana

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Impact Magazine Archive

Winter 2015

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Summer 2014

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Summer 2013

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Winter 2012

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Summer 2012

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Fall 2011

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Dow in Louisiana

General public tours of Dow's production facilities in Louisiana have been suspended until further notice due to heightened security levels at Dow facilities. But, requests for specific groups or student groups to visit the site for educational purposes will be considered on a case-by-case basis.

Tours include an introduction to one of our facilities, a video presentation and a bus tour through the site.

To inquire about a tour please contact Fran Comeaux at (225) 353-8372.

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